節能型窯爐采用了特殊的窯池結構設計，窯內燃料燃燒完全，玻璃液流分配合理，操作制度易于控制，無(wú)謂的能量消耗大為減少；合理的窯池結構，增加了窯池內玻璃液儲量，改變了窯池內玻璃液流動(dòng)的原來(lái)趨向，橫向液流增加，縱向液流減少，這種變化帶來(lái)了窯爐熔化效率的提高和玻璃液冷卻強度的降低，這種窯爐不僅能量消耗低，設計中有充足的條件增加玻璃液澄清和均化區域，使得熔化好的玻璃液進(jìn)入冷卻區前可得到充分的澄清和均化，這樣的優(yōu)勢條件，會(huì )帶來(lái)玻璃質(zhì)量和成品率的提高。節能浮法窯爐與傳統浮法窯爐相比，熔化率高，能耗低，窯爐建設投資也大為減少。另外，能耗的降低減少了窯內燃燒廢氣量，窯內燃料燃燒條件和火焰空間耐火材料使用條件得到改善，這時(shí)燃料在窯內極易完全燃燒，同時(shí)減輕了廢氣對耐火材料的侵蝕。節能窯爐的1200kcal的熔化單耗，使得該生產(chǎn)線(xiàn)玻璃成本極具市場(chǎng)優(yōu)勢，因此新型節能型窯爐應該是浮法玻璃窯爐冷修改造優(yōu)選方案。

玻璃與化工、鋼鐵、水泥、火力發(fā)電以及陶瓷一樣，是高能耗、高污染產(chǎn)業(yè)。大量的能量消耗，不僅帶來(lái)非�？膳碌沫h(huán)境污染問(wèn)題，同時(shí)也導致企業(yè)生產(chǎn)成本居高不下，使企業(yè)舉步維艱。燃料消耗是玻璃企業(yè)非常大的一塊成本，即使是管理的玻璃企業(yè)，也要占玻璃生產(chǎn)成本的40～50%，普通企業(yè)甚至高達60%。因此，節能降耗不僅是社會(huì )問(wèn)題，也是企業(yè)能否得以生存的關(guān)鍵所在。 十幾年來(lái)，我公司在進(jìn)行玻璃技術(shù)服務(wù)的同時(shí)，在玻璃窯爐節能方面也進(jìn)行了大量的嘗試和不懈地努力，并成功開(kāi)發(fā)了一系列投入資金省、能耗低、有效果快的節能型玻璃窯爐，并獲得多項國家發(fā)明專(zhuān)利。該節能型玻璃窯爐拋開(kāi)了傳統玻璃窯爐設計理念，從玻璃窯爐內部運行規律入手，采用獨特的結構形式和實(shí)際的操作理念，使玻璃窯爐的節能降耗達到了一個(gè)新高度。這種窯爐不僅節約能源，減少污染，同時(shí)大大地減少了玻璃窯爐的建設費用。通過(guò)近幾年在浮法、光伏以及微晶玻璃生產(chǎn)線(xiàn)的實(shí)際運用，得以逐步完善和提高，技術(shù)日趨成熟，已達到非常理想的效果。浮法玻璃每公斤玻璃液實(shí)際單耗已降至1200kcal，超白玻璃較傳統窯型節能約40%(250噸級生產(chǎn)線(xiàn)每天消耗天然氣5萬(wàn)立方米，成品率高達82%)，同時(shí)在玻璃的質(zhì)量和生產(chǎn)穩定性方面也得到大幅提高。 Similar to those for chemical engineering, steel, cementing, thermal power and ceramics, the industry for glass is also well-known for its high-energy consumption and high-pollution, which brings us with the very frightening problems of environmental contamination, simultaneously, results in the production cost at such a higher level that the company has to confront with difficulties for daily managing. Fuel consumption is usually the largest cost for a glass company, occupying about 40-50% production cost for those with excellent management; it could also be even approaching 60% for a common company. As a result, energy-saving and consumption-reducing is not only a social problem, but also the key factor essential for company’ s survival. In the last two decades, our company has paid great efforts on the research for energy-saving glass furnace while offering the glass technical service, and has successfully developed a series of energy-saving furnace with particular advantages including economical investment, low energy consumption and fast profit returns, and now several national patents have already been authorized regarding to the inventions on the glass furnace technology. Away from the traditional idea for glass furnace design, the energy-saving one employs the unique architecture modes and practical operating ideas on the basis of its inner working law, leading to the energy-saving of glass furnace arrived at a higher summit. Moreover, this one can save energy consumption, decrease pollutions and significantly reduce the construction fee of the glass furnace. Over a few years of the practical application of the production lines for the floating, photovoltaic and microcrystal glass industries, the latest energy-saving furnace technology has been gradually optimized, improved, and matured; accordingly, the practical application effect has already been extraordinarily ideal. The cost for floating glass has been decreased to 1200kcal/kg glass liquid, about 40% energy saved as compared with the traditional super-clear glass furnace (50,000 m3 natural gas was daily consumed for a 250 tons production line with 82% of the finished product rate), and the quality and production stability of glass is capable of dramatically enhanced.